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Below we have listed many case studies to show how our ionizers have reduced dust and contamination problems in paint booths, clean rooms, pharmaceutical facilities, and other applications.
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TRINC static ionizer The assembly lines for cellular phone lenses were facing dust related problems during the manufacturing process. They have used fan type ionizers in the past but after the introduction of TRINC’s desktop ionizer, defects reduced by 21%. TRINC’s air-less technology was the determining factor for their purchase. TRINC static solution ionizer The assembly line was using conventional fan-type ionizers for their cell phone touch screen panels. However, once they tested TRINC's air-less bar ionizer, the defect rate dropped significantly. Now they use TRINC's ionizer for all their lines. TRINC static solution ionizer On average, manufacturers will receive 5 complaints every month regarding dust particle defects. However, when TRINC's space ionizer was introduced to one assembly line, dust particles were kept from sticking to the product and complaints were eliminated. Employees of the assembly line said "We tried many times to blow off the dust, but it never came off this easy before". They now use the same ionizer in their plant in China. TRINC static ionizer Panels attract dust when unpacked and placed on a process line or in between different assembly lines which lowers the yield rate. The lines are isolated from the outside air by transparent acrylic covers, but dust particles still finds a way to attach to the panels. By ionizing the glass substrates and inactivating dust particles, one factory recorded a 75% reduction in defects beginning the next day. TRINC static ionizer
A glass FPD factory did not want to blow air on their products and found it hard to maintain ionizers. TRINC introduced the air-less bar ionizer with an automatic cleaning function and defects were reduced drastically.TRINC ionizer TRINC static ionizer
In a factory in Vietnam, they introduced TRINC's space ionizer to the line and reduced the occurrence of wire fractures and short circuits by 60.2%.TRINC ionizer TRINC static ionizer
In a manufacturing factory in Thailand, they used a conventional fan type ionizer for their line, however, still could not reduce the number of defects that they were experiencing. TRINC introduced their space ionizer in the exposure phase and reduced dust related defects in the factory by 75%. The manufacturer now uses space ionizers for their whole line.TRINC ionizer TRINC static ionizer
In a manufacturing factory in China, they previously used a conventional fan type ionizer, but could not stop product defects from occurring. They have replaced their fan type ionizer with TRINC's space ionizer and reduced their defect rate by half. Now space ionizers are being used throughout the company including factories in Vietnam and Japan. TRINC static ionizer
A plant in Vietnam is having trouble controlling dust caused by their 3000 employees. TRINC is now working together with them to reduce defects and improve yield rates by implementing bar and space ionizers into the factory.TRINC ionizer TRINC static ionizer
At the production plant for LCD Polarizing Plates, the debris produced during the process of blanking out the plastic boards was adhering to the products and increasing production defects. Since both the debris and products are plastic, static electricity was generated intensely and no useful countermeasures had been found. However, after introducing TRINC's bar ionizer into the blanking process, and the space ionizer being installed to cover the whole process, the debris adherence was reduced drastically, and the related defects have been reduced by 72%. TRINC static ionizer
An electronics manufacturer introduced TRINC's space ionizer to cover from the shipping area to the production equipments and reduced the number of dust related defects by 75%. The space ionizer created higher yield rate and productivity which lead to lower cost in manufacturing.TRINC ionizer TRINC static ionizer
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